BIOPRO FOAM 

A revolutionary alternative to traditional foam

The future of automotive seating.

A new generation of moulded seating foam designed for the demands of today’s vehicles where weight, durability and responsible material innovation matter more than ever.

BioPRO represents a fundamental shift away from traditional synthetic seat foams. 

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It’s time for change.

For decades, seating foam has been manufactured using materials that impact the environment and limit durability.

Made from synthetic components, they wear down internally, gradually losing comfort, support and long-term performance.

BioPRO contains 20% protein content recovered from our own manufacturing process, replacing harmful chemicals and significantly reducing lifecycle impact.

At the end of life, it is fully recoverable, supporting a more circular and environmentally responsible material pathway.

Leather being stress tested

Precision where it matters.

Unlike traditional foam systems constrained by fixed chemical formulations, BioPRO is moulded to exacting specifications.

This enables:

  • Targeted comfort tuning
  • Consistent performance across seat architectures
  • Reduced material waste
  • Optimised component integration

Produced using bespoke moulds for exact fit and minimal waste, BioPRO also offers a cost-effective alternative to fabricated foams.

Where conventional foams rely on abrasive chemical additives that can degrade material performance over time, BioPRO is naturally intumescent and flame resistant, resulting in 60% better burn resistance than its closest competitor.

Waterproof leather

Lightweight performance.

As vehicle architectures evolve, weight efficiency plays an increasingly important role in overall performance.

Starting at just 47 kg/m³, BioPRO delivers measurable mass reduction without compromising durability or lifespan.

Lower seat system weight contributes to:

  • Improved vehicle efficiency
  • Extended range potential
  • Reduced overall energy demand

Supporting smarter design for next-generation mobility.

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Contact our foam experts.

Contact our team to explore how BioPRO foam can support your next vehicle programme.

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